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ASTM A513 Type 1 ERW Carbon and Alloy Steel Tubing

Short Description:

Execution standard: ASTM A513
Type number: 1a (A.W.H.R) or 1b (A.W.P.O)
Raw materials: hot-rolled
Manufacturing processes: Electric-Resistance-Welded (ERW)
Outer diameter range: 12.7-380mm [1/2-15 in]
Wall thickness range: 1.65-16.5mm [0.065-0.65 in]
Heat treatment: NA, SRA or N
Surface Coating: Requires temporary protection such as a layer of rust inhibiting oil or paint.

Product Detail

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ASTM A513 Type 1 Introduction

ASTM A513 steel is a carbon and alloy steel pipe and tube made from hot-rolled or cold-rolled steel as raw material by resistance welding (ERW) process, which is widely used in all kinds of mechanical structures.

Type 1 can be divided into 1a and 1b.

ASTM A513 Types and Thermal Conditions

astm a513 Types and Thermal Conditions

Type 1a (A.W.H.R): "as-welded" from hot-rolled steel (with mill scale).

This form of pipe is welded directly from hot-rolled steel with iron oxide (mill scale) formed during rolling. This type of pipe is often used in applications where surface integrity is not critical because the surface contains mill scale.

Type 1b (A.W.P.O): "as-welded" from hot-rolled pickled and oiled steel (mill scale removed).

This form of pipe is welded from hot-rolled steel that has been pickled and oiled and is characterized by the removal of the mill scale. The pickling and oiling treatment not only removes surface oxidation but also provides some corrosion protection and lubrication during processing, making this pipe more suitable for applications that require a cleaner surface or slightly tighter processing conditions.

Information Needed to Order ASTM A513

 

Execution standard: ASTM A513

Material: Hot-rolled or Cold-rolled Steel

Type number:Type1 (1a or 1b), Type2, Type3, Type4, Type5, Type6.

Grade: MT 1010, MT 1015,1006, 1008, 1009 etc.

Heat treatment: NA, SRA, N.

Size and wall thickness

Hollow section shape: Round, square, or other shapes

Length

Total quantity

ASTM A513 Type 5 Hollow Section Shape

Round

Square or rectangular

Other shapes  

such as streamlined, hexagonal, octagonal, round inside and hexagonal or octagonal outside, ribbed inside or out, triangular, rounded rectangular, and D shapes.

ASTM A513 Type 1 Grade for Round Tubing

ASTM A513 Round Tubing Type 1 Common grades are:

1008,1009,1010,1015,1020,1021,1025,1026,1030,1035,1040,1340,1524,4130,4140.

ASTM A513 Heat Treatment

astm a513_hot treatment

ASTM A513 Type 1 Raw Materials

Hot-rolled

In the production process, hot-rolled steel is first heated at high temperatures, allowing the steel to be rolled in a plastic state, which makes it easy to change the shape and size of the steel. At the end of the hot rolling process, the material is usually scaled and deformed.

Manufacturing Process of ASTM A513

Tubes shall be made by the electric-resistance-welded (ERW) process.

ERW pipe is the process of creating a weld by coiling a metallic material into a cylinder and applying resistance and pressure along its length.

erw Production Process

Chemical composition of ASTM A513

 

Steel shall conform to the chemical composition requirements specified in Table 1 or Table 2.

astm a513_ Table 1 Chemical Requirements
astm a513_Table 2 Chemical Requirements

Tensile Properties of ASTM A513 Type 1 for Round Tubing

Grade Yied Strength
ksi[MPa],min
Ultimate Strength
ksi[MPa],min
Elongation
in 2 in.(50 mm), min, 
RB
min
RB
max
As-Welded Tubing
1008 30 [205] 42 [290] 15 50
1009 30 [205] 42 [290] 15 50
1010 32 [220] 45 [310] 15 55
1015 35 [240] 48 [330] 15 58
1020 38 [260] 52 [360] 12 62
1021 40 [275] 54 [370] 12 62
1025 40 [275] 56 [385] 12 65
1026 45 [310] 62 [425] 12 68
1030 45 [310] 62 [425] 10 70
1035 50 [345] 66 [455] 10 75
1040 50 [345] 66 [455] 10 75
1340 55 [380] 72 [495] 10 80
1524 50 [345] 66 [455] 10 75
4130 55 [380] 72 [495] 10 80
4140 70 [480] 90 [620] 10 85

RB refers to the Rockwell Hardness B Scale.

Hardness Test

 

The hardness requirements corresponding to specific grades can be viewed in the table above for RB.

1% of all tubes in each lot and not less than 5 tubes.

Flattening Test and Flaring Test

 

Round tubes and tubes that form other shapes when they are round are applicable.

Hydrostatic Test Round Tubing

 

All tubing will be given a hydrostatic test.

Maintain the minimum hydro test pressure for not less than 5s.

The pressure is calculated as:

P=2St/D

P = minimum hydrostatic test pressure, psi or MPa,

S = allowable fiber stress of 14,000 psi or 96.5 MPa,

t = specified wall thickness, in. or mm,

= specified outside diameter, in. or mm.

Nondestructive Electric Test

 

It is the intent of this test to reject tubes containing injurious defects.

Each tube shall be tested with a nondestructive electric test in accordance with Practice E213, Practice E273, Practice E309, or Practice E570.

ASTM A513 Type 1 Round Dimension Tolerance

Outer Diameter

Table 4 Diameter Tolerances for Type I (A.W.H.R.) Round Tubing

Wall Thickness

Table 6 Wall Thickness Tolerance for Type I (A.W.H.R.) Round Tubing (Inch Units)

Table 7 Wall Thickness Tolerance for Type I (A.W.H.R.) Round Tubing (SI Units)

Length

Table 13 Cut-Length Tolerances for Lathe-Cut Round Tubing

Table 14 Length Tolerances for Punch-, Saw-, or Disc-Cut Round Tubing

Squareness

Table 16 Tolerances, Outside Dimensions Square and Rectangular Tubing

Tube Marking

 

Mark the following information in an appropriate manner for each stick or bundle.

manufacturer name or brand, specified size, type, purchaser's order number, and this specification number.

Barcoding is acceptable as a supplementary identification method.

ASTM A513 Type 1 Appearance

 

The tubing shall be free of injurious defects and shall have a workmanlike finish.
The ends of the tubing shall be neatly cut and free of burrs or sharp edges.

Rolled Chip (for Type 1a): Type 1a (direct from hot rolled steel with rolled chips) typically has a rolled chip surface. This surface condition is acceptable for certain applications where high surface quality is not required.

Removed Rolled Chip (for Type 1b): Type 1b (made from hot rolled pickled and oiled steel with rolled chips removed) provides a cleaner surface for applications that require painting or better surface quality.

Types of Surface Coatings Available

 

Tubing shall be coated with a film of oil before shipping to retard rust.

Should the order specify that tubing be shipped without rust retarding oil, the film of oils incidental to manufacture will remain on the surface.

It can effectively prevent the surface of the pipe from reacting with moisture and oxygen in the air, thus avoiding rust and corrosion.

Advantages of ASTM A513 Type 1

Cheaper: The welding process for hot rolled steel makes ASTM A513 Type 1 more affordable compared to cold-drawn products.
Wide range of applications: ASTM A513 Type 1 is suitable for a variety of applications, including structural components, frames, shelving, and more. Its versatility in different environments and functions makes it a popular choice for industries such as automotive, construction, and machinery.
Excellent weldability: The chemical composition of ASTM A513 Type 1 is favorable for welding, and it can be welded using most conventional welding methods, making it more practical in a variety of manufacturing environments.
Good strength and toughness: Although not as strong as some alloy steels or treated steels, it meets the requirement of providing adequate strength for many structural and mechanical applications. Further processing, such as heat treatment, can also improve the mechanical properties of the pipe to meet specific requirements.
Surface Finish: Type 1b provides a cleaner surface, which is beneficial in applications where a good surface finish is required and where painting or further surface preparation is needed.

Application of ASTM A513 Type 1

ASTM A513 Type 1 provides a good balance of cost, performance, and versatility, making it suitable for many mechanical and structural applications where cost-effective tubing with good mechanical properties is required.

Used in construction as supporting structures such as beams and columns.
Used in the production of structural parts of various mechanical equipment, such as bearings and shafts.
Frame and support structures in agricultural machinery.
Used to construct metal shelving and storage systems in warehouses and stores.

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