Umenzi kunye noMboneleli weePipe zeNsimbi eziPhambili eTshayina |

Iinkcukacha zePipe yoMgca oWelded Line ye-API 5L X60 okanye i-L415 LSAW

Inkcazo emfutshane:

Umgangatho: API 5L;
I-PSL1: X60 okanye i-L415;
I-PSL2: X60N, X60Q, X60M okanye i-L415N, L415Q, L415M;
Uhlobo: LSAW (SAWL)
Ubukhulu: 350 – 1500;
Iinkonzo: Ukuqhumisa isanti kunye nokususa iikalika, ukugaya, ukusika, ukugoba kunye nonyango lobushushu ziyafumaneka;

Intlawulo: T/T,L/C;
Uthutho: Isikhongozeli okanye uthutho olukhulu;
Ixabiso:Nxibelelana nathi ukuze ufumane ikowuteshini yasimahla evela kumzi-mveliso waseTshayina.

Iinkcukacha zeMveliso

Iimveliso eziNxulumeneyo

Iithegi zeMveliso

Yintoni i-API 5L Grade X60 Material?

I-API 5L X60 (L415) ngumbhobho womgcaenamandla okuvelisa angaphantsi kwama-60,200 (415 MPa) ukuze asetyenziswe kwiinkqubo zothutho lwemibhobho kwishishini leoyile negesi.

X60inokuba ziintlobo ezininzi zeetyhubhu zentsimbi ezidityanisiweyo, eziqhele ukuba yi-LSAW (SAWL), i-SSAW (SAWH), kunye ne-ERW.

Ngenxa yokuba inamandla kwaye ihlala ixesha elide, umbhobho we-X60 udla ngokusetyenziselwa imibhobho edlula umgama omde okanye imisebenzi yokuthutha kwiindawo ezintsonkothileyo nakwezinye iindawo ezifuna amandla.

Ngathi

Intsimbi yeBotopngumvelisi ochwephesha wombhobho wentsimbi we-LSAW onamacango amakhulu nobukhulu obuphindwe kabini ongaphantsi komhlaba okwi-China.

·Indawo: Isixeko saseCangzhou, kwiPhondo laseHebei, eTshayina;

·Utyalo-mali olupheleleyo: 500 yezigidi zeerandi;

·Indawo yomzi-mveliso: 60,000 square metres;

·Umthamo wonyaka wemveliso: iitoni ezingama-200,000 zeepayipi zentsimbi zeJCOE LSAW;

·Izixhobo: Izixhobo zokuvelisa nokuvavanya eziphucukileyo;

·Ingcali: Imveliso yepayipi yentsimbi ye-LSAW;

·Isiqinisekiso: Isiqinisekiso se-API 5L.

Iimeko zokuhanjiswa

Ngokuxhomekeke kwiimeko zokuhanjiswa kunye nenqanaba lePSL, iX60 ingahlulwahlulwa ngolu hlobo lulandelayo:

I-PSL1: x60 okanye i-L415;

I-PSL2: X60N, X60Q, X60M okanye L415N, L415Q, L415M.

Iimeko zokuhanjiswa kwe-API 5L X60

N: Ibonisa ukulungelelaniswa kwezinto. Ngokufudumeza intsimbi ukuya kubushushu obuthile kulandele ukupholisa umoya. Ukuphucula ulwakhiwo lwentsimbi kunye neempawu zoomatshini kunye nokwandisa ukuqina kwayo kunye nokuhambelana kwayo.

Q: Imele ukucima kunye nokulungisa. Ukulungisa intsimbi ngokuyifudumeza kubushushu obuthile, uyipholise ngokukhawuleza, uze uyifudumeze kwakhona kubushushu obuphantsi. Ukuze ufumane ibhalansi yeempawu ezithile zoomatshini, ezinje ngamandla aphezulu kunye nokuqina.

M: Ibonisa unyango lwe-thermo-mechanical. Indibaniselwano yonyango lobushushu kunye nomatshini wokulungisa ulwakhiwo lwe-micro kunye neempawu zentsimbi. Kunokwenzeka ukonyusa amandla kunye nokuqina kwentsimbi ngelixa ugcina iimpawu ezilungileyo zokuwelda.

Inkqubo yoMveliso ye-API 5L X60

Inkqubo yokwenziwa kweetyhubhu zentsimbi eyamkelekileyo ye-X60

Inkqubo yoMveliso ye-API 5L X60

Ukuba kunzima ukuqonda ezi zifinyezo, jonga uqokelelo lwethu lwamanqaku malungaizifinyezo eziqhelekileyo zeepayipi zentsimbi.

Iingenelo ze-SAWL (LSAW)

Ukuba ufuna umbhobho wentsimbi wodonga ongqindilili omkhulu, ukhetho lokuqala loluI-SAWL (I-LSAW) umbhobho wentsimbi. Umbhobho wentsimbi we-LSAW unokwenziwa ngobukhulu obufikelela kwi-1500mm ububanzi kunye ne-80mm ubukhulu bodonga, obukwaziyo ngokupheleleyo ukuhlangabezana neemfuno zemibhobho emide kwiiprojekthi ezinkulu.

Ukongeza, ngexesha lenkqubo yemveliso, umbhobho wentsimbi we-LSAW usebenzisa i-arc welding engaphantsi kwamanzi emacaleni amabini (I-DSAW) inkqubo, eqinisekisa umgangatho womthungo we-weld.

Inkqubo yokuvelisa i-LSAW (SAWL)

I-API 5L X60 Chemical Composition

I-PSL1 ilula kakhulu kune-PSL2 ngokwemilo yeekhemikhali, iimpawu zoomatshini, kunye nezinye iimfuno.

Oku kungenxa yokubaI-PSL1imele umgangatho oqhelekileyo womgangatho wombhobho wentsimbi yepayipi, ngelixaI-PSL2inokubonwa njengenguqulelo ephuculweyo yePSL1, enika iinkcukacha eziphucukileyo kunye nolawulo olungqongqo lomgangatho.

Ulwakhiwo lweeKhemikhali zePSL 1 Pipe ene-t ≤ 25.0 mm (0.984 in.)

I-API 5L PSL1 X60 Chemical Composition

Ulwakhiwo lweeKhemikhali kwiPipe yePSL 2 ene-t ≤ 25.0 mm (0.984 in.)

I-API 5L PSL2 X60 Chemical Composition

Kwiimveliso zepayipi yentsimbi yePSL2 ezihlalutyiweyo ngeumxholo wekhabhoni we ≤0.12%, i-CE elingana nekhabhonii-pcmingabalwa kusetyenziswa le fomyula ilandelayo:

CEi-pcm= C + Si/30 + Mn/20 + Cu/20 + Ni/60 + Cr/20 + Mo/15 + V/15 + 5B

Kwiimveliso zepayipi yentsimbi yePSL2 ezihlalutyiweyo ngeumxholo wekhabhoni > 0.12%, i-CE elingana nekhabhonillwingabalwa kusetyenziswa le fomyula ingezantsi:

CEllw= C + Mn/6 + (Cr + Mo + V)/5 + (Ni +Cu)/15

Ulwakhiwo lweeKhemikhali olune-t > 25.0 mm (0.984 in.)

Kuya kugqitywa ngokuxoxisana kwaye kulungiswe kwisakhelo esifanelekileyo ngokusekelwe kwiimfuno zesakhelo seekhemikhali ezingentla.

Iipropati zoomatshini ze-API 5L X60

Iipropati zokuThatha

Uvavanyo lokutsalwa yinkqubo ebalulekileyo yovavanyo lokuvavanya iimpawu zoomatshini zeetyhubhu zentsimbi. Olu vavanyo luvumela ukumiselwa kweeparameter ezibalulekileyo zezinto, kuqukaunikeze Amandla, tensile strength, kunye no-eubude.

Iipropati zokuThanda zePSL1 X60

Iipropati zoomatshini ze-API 5L PSL1 X60

Iipropati zokuThatha zePSL2 X60

Iipropati zoomatshini ze-API 5L PSL2 X60

Phawula: Iimfuno zichazwe kwicandelo leeMpahla zoMatshini leI-API 5L X52, onokuyibona ngokucofa kwifonti eluhlaza okwesibhakabhaka ukuba unomdla.

Ezinye Iimvavanyo Zoomatshini

Le nkqubo ilandelayo yovavanyoisebenza kwiintlobo zemibhobho yentsimbi ye-SAW kuphela.

Uvavanyo lokugoba lwesikhokelo sokuwelda;

Uvavanyo lobunzima bombhobho odibeneyo owenziwe ngobandayo;

Ukuhlolwa okukhulu komthungo odibeneyo;

kwaye kuphela kwipayipi yentsimbi yePSL2: uvavanyo lwempembelelo yeCVN kunye novavanyo lwe-DWT.

Izinto zovavanyo kunye neemvamisa zovavanyo zezinye iintlobo zemibhobho zinokufumaneka kwiTheyibhile 17 kunye ne-18 yomgangatho we-API 5L.

Uvavanyo lwe-Hydrostatic

Ixesha lovavanyo

Zonke iisayizi zeetyhubhu zentsimbi ezingenamthungo nezidibeneyo ezine-D ≤ 457 mm (18 in.):ixesha lovavanyo ≥ imizuzwana emi-5;

Umbhobho wentsimbi edibeneyo D > 457 mm (18 in.):ixesha lovavanyo ≥ 10s.

Uvavanyo lwexesha eliphindaphindwayo

Umbhobho ngamnye wentsimbikwaye akuyi kubakho kuvuza okuvela emzimbeni we-weld okanye wepayipi ngexesha lovavanyo.

Uxinzelelo lovavanyo

Uxinzelelo lovavanyo lwe-hydrostatic P lwe-aumbhobho wentsimbi ocacileyoinokubalwa ngokusebenzisa ifomula.

P = 2St/D

Syingcinezelo ye-hoop. ixabiso lilingana namandla aphantsi okukhupha i-xa yepesenti yombhobho wentsimbi, kwi-MPa (psi);

Ipesenti yexabiso le-S yovavanyo lwe-API 5L X60 hydrostatic

tbubukhulu bodonga obuchaziweyo, obuchazwa ngeemilimitha (ii-intshi);

Dyi-diameter ekhankanyiweyo yangaphandle, echazwa ngeemilimitha (ii-intshi).

Uhlolo Olungonakalisiyo

Kwiityhubhu ze-SAW, iindlela ezimbini,UT(uvavanyo lwe-ultrasonic) okanyeRT(uvavanyo lwe-radiographic), zihlala zisetyenziswa.

ET(uvavanyo lwe-electromagnetic) alusebenzi kwiityhubhu ze-SAW.

Iiseams ezidityanisiweyo kwiipayipi ezidityanisiweyo zemigangatho ≥ L210/A kunye nobubanzi ≥ 60.3 mm (2.375 in) mazihlolwe ngaphandle kokutshatyalaliswa ubukhulu kunye nobude obupheleleyo (100%) njengoko kuchaziwe.

Uvavanyo lwe-LSAW Steel Pipe UT olungonakalisiyo

Uvavanyo lwe-UT olungonakalisiyo

Uvavanyo lwe-LSAW Steel Pipe RT olungonakalisiyo

Uvavanyo lwe-RT olungonakalisiyo

Itshati yeShedyuli yePipe ye-API 5L

Ukuze kube lula ukuzijonga nokuzisebenzisa, silungiselele iifayile zePDF zeshedyuli efanelekileyo. Ungasoloko uzikhuphela kwaye uzijonge ezi fayile ukuba kuyimfuneko.

Cacisa Ububanzi Bangaphandle kunye Nobukhulu Bodonga

Amaxabiso amiselweyo eedayamitha zangaphandle ezichaziweyo kunye nobukhulu bodonga obuchaziweyo bombhobho wentsimbi anikwe kwiI-ISO 4200kwayeI-ASME B36.10M.

Itshati yobukhulu be-API 5L

Ukunyamezelana Okunemilinganiselo

Iimfuneko ze-API 5L zokunyamezelana okunemilinganiselo zichazwe ngokweenkcukachaI-API 5L Ibanga BUkuze ungaphindi uphindaphinde, ungacofa kwifonti eluhlaza okwesibhakabhaka ukuze ubone iinkcukacha ezifanelekileyo.

Yintoni i-X60 Steel Equivalent?

I-API 5L X60 Intsimbi Elinganayo

Yintoni umahluko phakathi kwe-API 5L X60 kunye ne-X65?

Umahluko Phakathi kwe-API 5L X60 kunye ne-X65

  • Ngaphambili:
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