ASTM A519Machubu ayenera kupangidwa ndi njira yopanda msoko ndipo ayenera kumalizidwa ndi kutentha kapena kuzizira monga momwe zafotokozedwera.
Pa machubu ozungulira okhala ndi mainchesi akunja osapitirira 325 mm.
Machubu achitsulo amathanso kupangidwa mu mawonekedwe a sikweya, amakona anayi, kapena ena ngati pakufunika.
ASTM A519 ikhoza kugawidwa m'magulu malinga ndi zinthu zopangidwa ndi chitsulo:Chitsulo cha Kabonindi Chitsulo cha Alloy.
Chitsulo cha kaboniyagawidwa m'magulu awiriMpweya Wochepa MT(Machubu a Makina),Chitsulo Chapamwamba cha CarbonndiYosungunuka kapena Yosinthidwanso, kapena zonse ziwiriChitsulo cha Kaboni, kuti igwirizane ndi zosowa zosiyanasiyana zamafakitale ndi zochitika zogwiritsira ntchito.
Ngati palibe giredi yotchulidwa, opanga ali ndi mwayi woperekaMT1015 kapena MTX1020magiredi.
M'mimba mwake wakunja: 13.7 - 325 mm;
Kukhuthala kwa khoma: 2-100mm.
Chitsulo chingapangidwe ndi njira iliyonse.
Chitsulo chingapangidwe ngati zingwe kapena ngati chingwe chopangidwa ndi zingwe.
Machubu ayenera kupangidwa ndinjira yopanda msokondipo iyenera kukhala yomalizidwa ndi kutentha kapena yozizira, monga momwe zafotokozedwera.
Machubu achitsulo chopanda msoko ndi machubu opanda mipata yolumikizidwa mkati mwake.
Machubu omalizidwa oziziraamalimbikitsidwa chifukwa cha kufunikira kwakukulu kwa kulondola kwa miyeso ndi mtundu wa pamwamba.
Chodetsa nkhawa chachikulu ndi kugwiritsa ntchito bwino ndalama komanso kulimba kwa zinthu,chitoliro chachitsulo chotenthakungakhale chisankho choyenera kwambiri.
Chotsatira ndi njira yopangira chitoliro chachitsulo chosasunthika chotenthedwa ndi moto.
Wopanga zitsulo ayenera kusanthula kutentha kwa chitsulo chilichonse kuti adziwe kuchuluka kwa zinthu zomwe zatchulidwa.
Gome 1 Zofunikira za Mankhwala a Zitsulo Zopanda Mpweya Wochepa
Chitsulo chofewa ndi chitsulo chokhala ndi mpweya woipa nthawi zambiri sichipitirira 0.25%. Chifukwa cha mpweya woipa, chitsulochi chimakhala ndi mpweya wabwino komanso chosavuta kuusuntha ndipo sichilimba kwambiri poyerekeza ndi chitsulo chokhala ndi mpweya woipa wambiri.
Gome 2 Zofunikira za Mankhwala a Zitsulo Zina za Kaboni
Zitsulo zapakati za kaboni: Yokhala ndi kaboni pakati pa 0.25% ndi 0.60%, imapereka kuuma ndi mphamvu zambiri ndipo imafuna kutentha kuti ikonze mawonekedwe ake.
Chitsulo cha kaboni chochuluka: Ili ndi kaboni pakati pa 0.60% ndi 1.0% kapena kuposerapo, ndipo imapereka kuuma ndi mphamvu zambiri, koma kulimba kwake kochepa.
Tebulo 3 Zofunikira za Mankhwala pa Zitsulo za Alloy
Gome 4 Zofunikira za Mankhwala a Zitsulo za Carbon Zobwezeretsedwanso kapena Zobwezeretsedwanso, kapena Zonse ziwiri
GOME 5 Kusanthula kwa Zogulitsa Kulekerera Kupitirira kapena Kuchepera kwa Malire Omwe Anatchulidwa
Wopanga ayenera kupemphedwa kuti afufuze malondawo pokhapokha ngati akufunika ndi oda.
ASTM A519 ikufotokoza zinthu zotsatirazi zoyesera:
Mayeso a Kuuma; Mayeso a Kupsinjika; Mayeso Osawononga; Mayeso a Kuyaka; Ukhondo ndi Kulimba kwa Chitsulo.
| Kusankhidwa kwa Giredi | Mtundu wa chitoliro | Mkhalidwe | Mphamvu Yokwanira | Mphamvu Yopereka | Kutalika mu 2in.[50mm],% | Rockwell, Mulingo wa Kuuma B | ||
| ksi | Mpa | ksi | Mpa | |||||
| 1020 | Chitsulo cha Kaboni | HR | 50 | 345 | 32 | 220 | 25 | 55 |
| CW | 70 | 485 | 60 | 415 | 5 | 75 | ||
| SR | 65 | 450 | 50 | 345 | 10 | 72 | ||
| A | 48 | 330 | 28 | 195 | 30 | 50 | ||
| N | 55 | 380 | 34 | 235 | 22 | 60 | ||
| 1025 | Chitsulo cha Kaboni | HR | 55 | 380 | 35 | 240 | 25 | 60 |
| CW | 75 | 515 | 65 | 450 | 5 | 80 | ||
| SR | 70 | 485 | 55 | 380 | 8 | 75 | ||
| A | 53 | 365 | 30 | 205 | 25 | 57 | ||
| N | 55 | 380 | 35 | 250 | 22 | 60 | ||
| 1035 | Chitsulo cha Kaboni | HR | 65 | 450 | 40 | 275 | 20 | 72 |
| CW | 85 | 585 | 75 | 515 | 5 | 88 | ||
| SR | 75 | 515 | 65 | 450 | 8 | 80 | ||
| A | 60 | 415 | 33 | 230 | 25 | 67 | ||
| N | 65 | 450 | 40 | 275 | 20 | 72 | ||
| 1045 | Chitsulo cha Kaboni | HR | 75 | 515 | 45 | 310 | 15 | 80 |
| CW | 90 | 620 | 80 | 550 | 5 | 90 | ||
| SR | 80 | 550 | 70 | 485 | 8 | 85 | ||
| A | 65 | 450 | 35 | 240 | 20 | 72 | ||
| N | 75 | 515 | 48 | 330 | 15 | 80 | ||
| 1050 | Chitsulo cha Kaboni | HR | 80 | 550 | 50 | 345 | 10 | 85 |
| SR | 82 | 565 | 70 | 485 | 6 | 86 | ||
| A | 68 | 470 | 38 | 260 | 18 | 74 | ||
| N | 75 | 540 | 50 | 345 | 12 | 82 | ||
| 1118 | Yobwezeretsedwanso kapena Kubwezeretsedwanso kwa Phosphor, kapena Zonse ziwiri, Zitsulo za Kaboni | HR | 50 | 345 | 35 | 240 | 25 | 55 |
| CW | 75 | 515 | 60 | 415 | 5 | 80 | ||
| SR | 70 | 485 | 55 | 380 | 8 | 75 | ||
| A | 80 | 345 | 30 | 205 | 25 | 55 | ||
| N | 55 | 380 | 35 | 240 | 20 | 60 | ||
| 1137 | Yobwezeretsedwanso kapena Kubwezeretsedwanso kwa Phosphor, kapena Zonse ziwiri, Zitsulo za Kaboni | HR | 70 | 485 | 40 | 275 | 20 | 75 |
| CW | 80 | 550 | 65 | 450 | 5 | 85 | ||
| SR | 75 | 515 | 60 | 415 | 8 | 80 | ||
| A | 65 | 450 | 35 | 240 | 22 | 72 | ||
| N | 70 | 485 | 43 | 295 | 15 | 75 | ||
| 4130 | Zitsulo za Aloyi | HR | 90 | 620 | 70 | 485 | 20 | 89 |
| SR | 105 | 725 | 85 | 585 | 10 | 95 | ||
| A | 75 | 515 | 55 | 380 | 30 | 81 | ||
| N | 90 | 620 | 60 | 415 | 20 | 89 | ||
| 4140 | Zitsulo za Aloyi | HR | 120 | 825 | 90 | 620 | 15 | 100 |
| SR | 120 | 825 | 100 | 690 | 10 | 100 | ||
| A | 80 | 550 | 60 | 415 | 25 | 85 | ||
| N | 120 | 825 | 90 | 620 | 20 | 100 | ||
HR-Yotentha Kwambiri, Yozizira Kwambiri, Yochepetsa Kupsinjika, Yochepetsedwa ndi Kusakhazikika.
Kulekerera kwa M'mimba mwake wa Kunja
Gome 6 Kulekerera kwa M'mimba mwake wa KunjaMachubu Ozungulira Otentha Omalizidwa
Gome 12 Kulekerera kwa M'mimba mwake wa Kunja kwaMachubu Opanda Msoko Pansi
| Kukula kwa Kunja kwa M'mimba mwake, mkati.[mm] | Kulekerera kwa Diameter ya Kunja kwa Kukula ndi Kutalika Koperekedwa, mu. [mm] | |||
| Yatha | Pansi | Yatha | Pansi | |
| OD≤1 1/4 [31.8] | 0.003 [0.08] pamene L≤16ft[4.9m] | 0.000 | 0.004 [0.10] pamene L >16ft[4.9m] | 0.000 |
| 1 1/4 [31.8]< OD ≤2[50.8] | 0.005 [0.13] pamene L≤16ft[4.9m] | 0.000 | 0.006 [0.15] pamene L >16ft[4.9m] | 0.000 |
| 2 [50.8]< OD ≤3 [76.2] | 0.005 [0.13] pamene L≤12ft[3.7m] | 0.000 | 0.006 [0.15] pamene L≤16ft[4.9m] | 0.000 |
| 3 [76.2]< OD ≤4 [101.6] | 0.006 [0.15] pamene L≤12ft[3.7m] | 0.000 | 0.006 [0.15] pamene L≤16ft[4.9m] | 0.000 |
Kulekerera kwa Makulidwe a Khoma
Tebulo 7 Kulekerera kwa Makulidwe a KhomaMachubu Ozungulira Otentha Omalizidwa
Tebulo 10 Kulekerera kwa Makulidwe a KhomaMachubu Ozungulira Opangidwa ndi Cold
| Makulidwe a Khoma Amakhala ngati Peresenti ya M'mimba mwake wa Kunja | Kulekerera kwa Makulidwe a Khoma Pafupipafupi ndi Pansi pa Dzina, % | |
| OD≤1.499in[38.07mm] | OD≥1.500 mu [38.10mm] | |
| OD/WT≤25 | 10.0 | 7.5 |
| OD/WT >25 | 12.5 | 10.0 |
Kulekerera kwa M'mimba mwake kwa Kunja ndi Mkati
Gome 8 Kulekerera kwa M'mimba mwake wa Kunja ndi Mkati kwaMachubu Ozungulira Ogwira Ntchito Yozizira (Mayunitsi a Inchi)
Gome 9 Kulekerera kwa M'mimba mwake wa Kunja ndi MkatiMachubu Ozungulira Ogwira Ntchito Yozizira (SI Units)
Kunja kwa M'mimba mwake ndi Kukhuthala kwa Khoma Kulekerera
Gome 11 Kunja kwa M'mimba mwake ndi Kulekerera kwa KhomaMachubu a Chitsulo Chosapindika Chosapindika
| Kukula Kodziwika Kunja kwa M'mimba mwake, mkati. [mm] | M'mimba mwake wakunja, mkati. [mm] | Kukhuthala kwa Khoma, % |
| <6 3/4 [171.4] | ±0.005 [0.13] | ±12.5 |
| 6 3/4 - 8 [171.4 - 203.2] | ±0.010 [0.25] | ±12.5 |
Kulekerera Kutalika
Tebulo 13 Kulekerera KutalikaMachubu Ozungulira Otentha Kapena Ozizira Omalizidwa
Kulekerera Kuwongoka
Gome 14 Kulekerera KowongokaMachubu Ozungulira Opanda Seamless Mechanical
Chitolirocho chiyenera kupakidwa mafuta musanachiumbe kuti chisachite dzimbiri.
Mafuta oletsa dzimbiri angagwiritsidwenso ntchito pamwamba pa chitoliro mkati ndi kunja.
Ndege ndi ndege: kupanga zinthu zofunika kwambiri monga injini za ndege ndi makina othandizira zombo zamlengalenga.
Makampani amagetsi: kupanga zida zobowolera ndi mapaipi opopera mabotolo amphamvu kwambiri.
Kupanga makina ndi zida: Zigawo zazikulu zomwe zimapanga makina ndi zida zosiyanasiyana zamafakitale.
Zipangizo zamaseweraKupanga mafelemu a njinga zothamanga kwambiri komanso malo ena ochitira masewera.
Kumanga ndi kumanga: zinthu zothandizira kapangidwe ka nyumba ndi ntchito m'malo omwe ali ndi mphamvu yamagetsi.
1. EN 10297-1: E355, 25CrMo4, 42CrMo4, ndi zina zotero. Zipangizozi zitha kuonedwa ngati zofanana ndi zitsulo zina za kaboni ndi alloy mu ASTM A519.
2. DIN 1629: St52, St37.4, ndi zina zotero. Kawirikawiri amagwiritsidwa ntchito pa ntchito zamakina ndi zomangamanga, izi zimafanana ndi mitundu yachitsulo chofewa mu ASTM A519.
3. JIS G3445: STKM13A, STKM13B, ndi zina zotero. Awa ndi machubu achitsulo cha kaboni omwe amagwiritsidwa ntchito pa ntchito zamakina ndi zomangamanga.
4. BS 6323: CFS 3, CFS 4, CFS 8, ndi zina zotero. Awa ndi machubu achitsulo osapindika komanso olumikizidwa kuti agwiritsidwe ntchito pa ntchito zamagalimoto, zamakanika, komanso zaukadaulo wamba.
5. GB/T 8162:20#, 45#, 40Cr, 20CrMo, ndi zina zotero. Machubu ndi mapaipi achitsulo opanda msoko a kapangidwe kake ndi kapangidwe ka makina.
6. ISO 683-17:100Cr6, ndi zina zotero, zomwe zimagwiritsidwa ntchito kwambiri popanga ma bearing, zitha kugwiritsidwanso ntchito mu uinjiniya wamakina ndipo zimagwiritsidwa ntchito mofanana ndi zitsulo zina za alloy za ASTM A519.
Posankha chinthu chofanana nacho, ndikofunikira kuyang'ana mwatsatanetsatane kapangidwe ka mankhwala ndi mawonekedwe a makina kuti muwonetsetse kuti chinthu chomwe chasankhidwa chikukwaniritsa zofunikira pakugwiritsa ntchito kwake.
Kuyambira pomwe idakhazikitsidwa mu 2014, Botop Steel yakhala kampani yotsogola yogulitsa mapaipi achitsulo cha kaboni kumpoto kwa China, yodziwika bwino chifukwa cha ntchito zabwino kwambiri, zinthu zapamwamba, komanso mayankho omveka bwino. Kampaniyo imapereka mapaipi osiyanasiyana achitsulo cha kaboni ndi zinthu zina zokhudzana nazo, kuphatikizapo mapaipi achitsulo opanda msoko, ERW, LSAW, ndi SSAW, komanso mndandanda wathunthu wa zolumikizira mapaipi ndi ma flange.
Zogulitsa zake zapadera zimaphatikizaponso zitsulo zapamwamba kwambiri komanso zitsulo zosapanga dzimbiri zopangidwa ndi austenitic, zopangidwa kuti zikwaniritse zosowa za mapulojekiti osiyanasiyana a mapaipi.



















